Bảo trì hệ thống cơ điện từ A-Z

WHY IS IT NECESSARY TO MAINTENANCE MECHANICAL AND ELECTRICAL SYSTEMS?

As we know, each type of machine consists of many complex and closely related devices that support and influence each other during the overall operation of the entire system. There are devices we can see easily from the outside, but there are devices hidden deep inside that cannot be seen. Over time we use these devices and wear out, and if not detected early, the damage can be unpredictable. When there is no maintenance and the machinery is left in such a bad condition, the equipment's life can easily be shortened, leading to damage and very expensive repair costs later.

BENEFITS OF MECHANICAL AND ELECTRICAL MAINTENANCE.

☑ Energy savings from 5-20%.

☑ Reduce losses during use, increase the life of machinery and equipment, prevent failures, help customers focus on main production work and improve production efficiency.

☑ Maintenance work focuses mainly on improving the lifespan and safety of each operating device in the building and factory, ensuring the system operates optimally.

☑ In addition, maintenance also brings sustainable benefits in terms of safety and health, protecting the environment, quality of products and services and minimizing operating costs.

For example:

According to measured data, if the availability index of machinery and equipment increases by 1% in a year, the estimated efficiency for production units is as follows: Steel factory is about 10 billion VND. Paper factory is about 11 billion VND. Chemical factory is about 1 billion VND. The power plant is about 10 billion VND. Cement factory costs about 21 billion VND.

– A plastic packaging manufacturing company in HCM has reduced extrusion machine downtime by 310 hours a year and the cost savings is about 3 billion VND.

– Applying the condition monitoring system, Pusan ​​Cement Company

- Korea avoids 80 hours of machine downtime a year, saving nearly 1.5 million USD.

– Preventive maintenance helps UK industry save $1.3 billion.

– According to reported data obtained from the Canadian Navy: applying the maintenance strategy, the damage to equipment on 20 destroyers has decreased by 45%, saving the budget 2 million USD per year.

WHAT DOES MECHANICAL AND ELECTRICAL MAINTENANCE INCLUDE?

With more than 10 years of experience in the field of design and construction of mechanical and electrical systems, we divide maintenance into two types: preventive maintenance and corrective maintenance.

PREVENTIVE MAINTENANCE.

Including checking the equipment system to detect potential errors early and make adjustments to help prevent equipment damage. In fact, preventive maintenance stages include: cleaning, lubricating parts, changing oil, repairing equipment, checking and replacing spare parts, and partial or complete repairs according to schedule. is handed over. Preventive maintenance not only includes routine maintenance of equipment, it also includes maintaining control and maintenance records, along with understanding the lifespan of each component to know how often to replace it. of each device. System maintenance staff will rely on these records to predict the appropriate time to replace parts on operating equipment and can accurately diagnose problems when problems occur.

CORRECTIVE MAINTENANCE.    

Is an important step in electromechanical system maintenance services. Based on the data in the inspection results, the maintenance department will analyze the level of damage to the equipment, thereby establishing a periodic maintenance plan. All errors in the report, even the smallest ones, need to be closely monitored, and appropriately planned for handling and remediation. These small details help us prevent risks to the lowest possible level for our customers' operating systems.

SCOPE OF MECHANICAL AND ELECTRICAL MAINTENANCE WORK FROM A-Z

– Check the entire equipment condition including mechanical and electrical parts.

– Collect data and operating parameters of equipment within the scope of maintenance.

– Detect possible damages to report to Customers.

– Suggest to customers when materials need to be replaced

– Maintain operating equipment in clean, safe condition and ensure best performance.

– Detailed reports on the status of equipment and the amount of work performed.

– Intervene and eliminate damage when approved by the customer.

– During routine maintenance, if any strange phenomena are detected, HBCONS will immediately report to the customer and will handle the problem after receiving consent from the customer. Mechanical and electrical maintenance for the entire system needs to be specifically planned and carried out step by step, requiring the maintenance unit to have high expertise and experience in constructing many similar projects. Therefore, the best choice is to find reputable electromechanical companies on the market to ensure the electromechanical maintenance process for the most complete operating system.